The influence of compaction duration on the quality of formed concrete surfaces

Release agents make the difference

Mechanical compaction of conventional concrete with poker vibrators is usually divided into two stages [1]. In the first stage (lasting 3 to 5 sec.), known as slumping, tiny air bubbles merge into larger ones, which typically remain in the lower layers of the concrete mixture. In the second stage (which lasts from 7 to 15 sec.), which removes entrapped air, air bubbles move upwards to the concrete/ formwork interface and escape. Release oils of different chemical compositions prevent bonding between the hardened concrete and the formwork. Water-based release agents were found to create fewer surface voids on the formed concrete surface than oil-based agents. Release agents must be applied in a thin film on the surface of the formwork. Excess amounts of release agent can result in poor quality of the formed concrete surface [2] and must be removed using a dry cloth or rubber scraper.

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Ernestas Latanauskas, Svajūnas Juočiūnas and Mindaugas Daukšys, Faculty of Civil Engineering and Architecture, Kaunas University of Technology, Lithuania

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